How to Hack DIY Woodworking Handicrafts Like a Pro

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When it comes to woodworking, most people shy away. They think it requires a little muscle. The truth of the matter is that it doesn’t. All you need to know is how to hold the tools and when to use them. DIY projects involving woodworking can be the best ideas, especially in your home. Let me share with you my all time favorite tips and tricks for DIY woodworking handicrafts.

Understand the Different Types of Wood

If using hardwood, a DIY project is not something you wish to venture unless you have a certificate in masonry. However, you can easily hack DIY projects with soft wood. The secret is to cut along the grain. The best wood to use for DIYs is plywood. It comes with a finished look, and the boards are easy to cut through and assemble.

Create Excellent Finishes

The beauty of wood is that you can choose to leave it as it is or polish up with paint or varnish. For the paint option, remember to use oil based paints. They give the best results. If you decide to leave the wooden appearance as it is, don’t forget to make the edges smoother. Because of this, a sander is always good to have no matter what project you’re doing.
Another way to create excellent finishes is by using wallpapers. For best results, use non-woven wallpapers. You stick them on the wood using glue. Then follow the bond using a smooth ruler. This helps you to avoid air bubbles as your wallpaper adheres.

 

Play Around With Patterns

You might think there is not much to do with wood, but you’ll be surprised at how many unique designs you can play with. Pyrography is the official name for wood art. All you require is a solid-point burner which in this case is called a pyrography pen. Think of it as a wood soldering iron.
The tool uses heat to embed the words or artistic images on your piece of wood. The results will amaze you. An important tip to note while using a pyrography pen is that the longer you let the pen remain in contact with your piece of wood, the darker the resulting image will be. In case you think that would be too expensive for a simple DIY project, well, you are wrong. You can easily find inexpensive pyrography pens.

Invest In A Little Technology

Did you know you can create amazing 3D designs by the use of software? According to the Wood Designers, computers have rapidly started to replace hand tools. Start by installing the software and play around with the tools. You’ll get a full report on the final look, dimensions, and angles required. Consequently, you get an easier and precise plan to work with.

 

Recycle

Global warming has become a real threat in the recent times. You can make a change by reducing your carbon footprint. And recycling bits and pieces of timber around your home is an excellent place to start. For this, you need to buy a bottle of conta-glue and a roll of good quality wood lipping. These will create seamless joints for your pieces of wood. And it’s also easier to work with smaller pieces than it is to cut a big chunk of wood.

The Bottom Line

Once you master the above hacks, wood projects will be a walk in the park for you. And the best part is that there are many diverse uses of wood. Remember for any DIY project; simplicity is key. If you don’t like the look, you can always transform wood into something fancier.

 

Written by Sara editor of thediyhammer.com

Khatam: The Whats and Hows of an Iranian Woodworking Method

Have you ever heard anything about “Khatam”? No? Well then, have you ever heard of Marquetry? Nah? Any bells ringin’? Well then, if you ever wondered “what is the meaning of two words I’ve never heard?” You are in the right place! I am here to answer all the questions you never had!

No, seriously. If you were asked to do a research about Region-specific arts in each country, the huge pile of data you could gather would devastate you! It is just unbelievable how humans could come up with so many different kinds of arts and crafts. How creative can a specie get?! And what’s more, these arts have mostly begun like a thousand years ago! Those naked stone-aged people were definitely not as dumb as we thought. I’m surprised they didn’t manage to go to Mars or something.

Anyway, so today I wanna introduce you to one of these region-specific arts! This one here is named “Khatam” or “Khatamkari”, and is a native Iranian art. It kinda resembles a collage; except instead of paper and cloth, you make it with bones, wood, wires and shells.

From 17th century until now, Khatams have been made with the tiniest triangles glued together in geometrical shapes, and assembled on the surface decor pieces. Before 17th century, the base units were square instead of triangles. Yet after the Mongol invasion, Iranians got introduced to the Chinese inlay method, which was done with simple black and white triangles. That inspired Iranian artists, and they mixed up all they already knew with the Chinese method, leading them to create even better artworks that were neither this nor that.

So Let’s get going! I’m gonna begin with the making process; but if you’re looking for something specific or you simply find another sections more interesting, feel free to use the table of contents below and navigate to any part you want!

Contents

 

What Do They Even Make with Khatam?

Through the years, artists have made so many great Khatamkari artworks. Vases, picture frames, jewelry boxes, sugar bowls, wine pitchers and trays are still made and sold in and outside of Iran.

Look at this stunning khatam vase:

Khatam Vase
Khatam vase – if you like it,  you can find it here.

Some modern artists combined this traditional art with modern techniques and made Khatam jewelry:

Khatam Set of Earrings an Necklace
Earrings and Necklace Khatamkari Set – You can buy this set on here

Back in old days when it was customary to put a decorated chest next to the tombs of important people, many Imams got to have wood chests inlaid with fabulous Khatamkari works. Like this one here:

Khatam Chest of Imams al-Jawad and al-Kadhim Tomb
The Khatamkari Chest made for Imams al-Javad and al-Kadhim – Image from Khorasan Razavi Atabat Aliyat

 Here is a Minbar belonging to a mosque in Shiraz. Minbar is a special tribune you can see in any mosque, and it was quite an important part of it; that’s why the artists tried hard to decorate it in the best way they knew of. This Minbar has been here for a thousand years!

Khatam Minbar of Atigh Jame Mosque
Khatam Minbar of Atigh Jame’ Mosque – Image from Mahan Gallery

Some relentless masters even decorated a whole ceiling with Khatam!

Khatam kari Ceiling of Chehel Sotoun pavilion
Khatamkari Ceiling of Chehel Sotoun Pavilion – Image from Fars News Agency


How Do They Make Khatam?

Step 1: Cutting

Making a Khatam artwork begins with cutting wood and bone in long narrow pieces. These are the base materials of Khatamkari. And they are really slim! Grab a ruler and imagine a long line going up from between zero and the second tiny line that shows 2mm, That’s how slim each piece is! With 30 cm of length and 2 cm width, they are only 1-2.5 mm thick.

It’s not easy to saw such small measures of wood, but cutting bones must probably be even harder. The solution is to soak the bones in limewater for some time in order to get them soft and bendable. As long as the bones are wet, they can be cut without much problem.

A khatamkar (the Khatam maker) uses so many kinds of woods, particularly the precious ones. Ebony, betel, walnut, logwood, jujube, orange and aspen can all be used in Khatamkari. In case of Bones, they usually come from camels, horses, and elephants. Oh, and let us not forget ivory! Some of the most precious Khatams are made from ivory. I know it’s really not that animal-friendly, but put yourself in our ancestor’ place; Isn’t pulling out an elephant’s teeth much easier than desperately digging random holes in hopes of finding gold!? (I’m kidding. I know it’s bad, bad, bad. Shame on them ivory thieves!)

Our ancestors were simple people. They were probably just desperate to be artists. I mean, they cut thousands of narrow pieces from bones! Ok, maybe they were really, REALLY bored!

Step 2: Shaping

These branch-like wood pieces and bones now have to be shaped as triangular prisms. They are each placed in a mold-like board, which helps to get all pieces precisely sanded in the same size. Triangles are the smallest units in Khatamkari. Everything is made from triangles. Khatam is basically loads and loads of tiny triangles glued together. All our base materials should be shaped like this, and that’s what’s gonna happen to our third important material, wire.

Step 3: Designing a Pattern

After we have all and everything “triangularized”, now we’ve got to make a pattern. The pattern is a geometrical drawing of how the final piece should look like. It’s a guide to see what shapes we should be making.

So, to sum up, we’ve now got ourselves a bunch of triangular prisms made from wood, bone and wire. We also sketched our pattern. Let’s move on to the next step.

Step 4: Forming Geometrical Shapes

Now this is the part that makes me stand up and applaud these tireless, diligent guys. They put four triangular prisms together and glue them to each other to form a bigger triangle. Each pair of these bigger triangles are again glued together, this time to create a diamond. From now on, the diamonds become the pieces of our puzzle. Khatamkars make so many shapes with them.

Khatamkari Geometrical Pattern

From the five-pointed star above to hexagons, pentagons, octagons, decagons, and anything else with –agon at the end. Can you imagine how hard and laborious that can be!?

Khatam Desk
How many triangles you think it took to make this desk? – From Seemorgh

Step 5: Pressing

To prevent the shapes we meticulously assembled from getting separated, each diamond we make has to be pressed tightly for at least 24 hours. Pressing also helps to fill the tiny gaps that might exist between two triangles. Every new assembly from diamonds must also go through this process. And when we finish it all, even our complete work is destined to endure an amount of pressure, so that we can make sure that everything is fixed well in place.

Step 6: Making it Perfect

When we finally manage to grow our piece in the desired size and form a final rectangle, it’s time to add Astar. Astar is a thin layer of wood, usually poplar, which is glued to the final shape in order to make it even more durable. Not every Khatam has an Astar, but the best Khatams always do. As you’ll see, it is one of the main signs of a good Khatam.

Step 7: Cutting One More Time

If you were a good girl/boy and read up to here attentively, you probably noticed that we made triangular “prisms”, not triangles. It’s time we get to the actual triangles. All the prisms we glued together must now be cut in 1mm to 1.5 mm thickness. Each assembly that we cut makes 20 pieces. Basically we make our initial shapes with prisms, but when we cut them they turn into attached triangles.

Step 8: Assembling on the surface

It’s time to bring on the decor piece we want to decorate. This is the fun part, it’s like you’re solving a puzzle! As you’ll read later, This is where Khatam, Marquetry and Intarsia start to become similar.

Step 9: Sanding

The surface of our Khatam must now be gently sanded in order to remove even minor roughness. This is very important for achieving a fine, high quality Khatam.

Step 10: Oiling

We’ve reached the final step! The only thing left to do is to make the fabulous artwork look shiny and smooth! Oiling helps us achieve that, but it also seals Khatam, protects it from air, and increases its lifespan.

An average Khatam kari takes 400 stages to be finished. Working with all that teeny tiny pieces, I think the old Khatam makers must have been blind! Maybe it was even something to boast about. “I’m an old blind man, then I must be a better artist than you perfect-sighted young loser!”

Similar Arts around the World

We are all from the same origins, we Eurasians. We have similar languages, similar looks, and similar artistic tastes. That means that along with Khatamkari in Iran, there is also Marquetry, folk Lath art and Intarsia. I know for a fact that the Chinese have something similar, too. I’m sure no one copied from the other (it wasn’t that easy to travel back then, was it now?) and it’s amazing how a simple kind of woodwork managed to become this different in each country! Human mind is bizarrely creative, isn’t it?

Back to different kinds. Let’s start with Marquetry.

Marquetry

Marquetry or marqueterie is a picture or a geometric shape made with thin layers of wood (veneers). Veneers come in different kinds, which gives some variety of colors to choose from. First, you decide what kind of wood you want to use for each part of the picture, and then you cut that part from your veneer. After all the cutting is over, you can start the fun process of assembling all pieces together and gluing them. It’s really like a jigsaw puzzle at the end. It is also like a 2D drawing; which means sanding it is quite important for getting rid of rough surface and achieving a smooth look. The rest of the making process is the same as Khatam; adding backboard, polishing, sanding, and oiling.

Marquetry Picture of Two Lovers
Marquetry Picture of Two Lovers – Image from Wikipedia

 

Marquetry table top of a table of 1675 at Ham House, Surrey.
The marquetry table top of a table of 1675 decorated with floral marquetry in various woods and ivory, some stained green, at Ham House, Surrey. ©National Trust Images/John Hammond

 

Intarsia

Intarsia is very similar to marquetry. In fact, they probably have the same process. Well how can you tell them apart? Take a look at the teddy intarsia below; you’ll notice that it is made with thicker layers of wood comparing to Marquetry. These fat pieces add a 3rd dimension of “depth” to the work. What’s more, picture marquetry usually has a rectangle frame which is not necessarily needed in intarsia, given its 3d look.

Teddy Intarsia
Teddy Intarsia – Image from Intarsia.net which btw contains a very detailed guide on intarsia making for beginners.

Khatam, marquetry and intarsia, these arty jigsaw puzzles left to us from the ancient folk, are fairly similar but enormously different. They all begin with making a pattern or picture, which helps you create each part separately. You then montage the whole piece, and finally you go through sanding, polishing, and oiling. They also share the same main material which is wood. Marquetry and intarsia might also Include some bone, ivory, and shells. But khatam uses bones and even wires more sparingly; in fact they are its most important materials along with wood. Khatam also differs in the shape of its pieces; they aren’t just one layer of wood, but actually a combination of many smaller pieces. This makes khatamkari a longer and much harder process than marquetry or intarsia.

Where Do They Make Khatam?

In 16th-17th century (Safavid era), mostly the south cities of Iran were focused on Khatamkari, especially Esfahan, Shiraz and Kerman. After that, Khatam followed the kings wherever they went and basically got developed in capitals and important cities. That means Shiraz, Isfahan and Tehran; where still the main Khatam workshops of the country are busy at work.

How to Tell Good Khatam from a Bad One?

  • A Khatam gets its beauty from its carefully built geometric shapes. That’s the thumb rule. An asymmetric Khatam is no Khatam at all!
  • The amount of work that was put into making a Khatam is also important. The more triangles you use the more precious work you create. The tinier the triangles are the more valuable a Khatam becomes.
  • Make sure to notice if all parts of the surface are polished flat and evenly, and that there is no empty and undone space.
  • Repairing shouldn’t be visible on the work.
  • The oil coating should be smooth and flawless.
  • A fine Khatam usually has Astar, which makes it more durable and If the Khatam is a quality one, it must have a wood Astar. Never buy a Khatam with a paper Astar! Ever!
  • This one is a bit obvious, but a fine Khatam should have a quality glue. The usual glue in fine Khatam is isinglass. Though I don’t know any way that you can distinguish that; so you might have to just trust what the shopkeeper says!
  • Ages ago, the best Khatam makers used natural colors to dye their base materials. Nowadays the chemical colors have found their way to Khatam workshops. Given that they’ve found their way to well, practically everywhere, using them in a Khatam doesn’t give it a bad name anymore. However, if you ever find a naturally dyed Khatam somewhere, make sure to get your hands on it before anyone else does!
  • And finally, you need to know what materials were used to make this Khatam. Once again, you probably can’t make sure about this one! But if you encounter a reliable shopkeeper and he says his Khatams are made with Ebony, betel, walnut, logwood, jujube, orange, or aspen woods, you might feel more confident buying from him! Oh, and let’s not forget the wires. They’d better be of either brass, aluminum or silver.

That’s all I had about khatam! I hope you enjoyed it and more importantly, I hope you found it useful. Now tell me, What do you think about Khatamkari? Do you like how it looks? How do you feel about the backbreaking process of making it? Do you think it’s worth it, or not? And while we’re on the subject, If Khatam has drawn your interest you might wanna take a look at some lovely khatam decor pieces we have on our website! Go check ’em out!

P.S. By the way, we’re preparing a lovely DIY post for next week, but I’m not gonna tell you what it is (the mischievous girl that I am). Just a tiny hint though, it is inspired from Khatamkari! Make sure to take a peek at the blog and you might get surprised by what’s waiting fer ye! 😛

References

Adams, J. (n.d.). Intarsia 101 A Beginners Guide to Wood Inlay. Retrieved from Intarsia.net: http://www.intarsia.net/e-book/Intarsia101.htm

Alipourian, Z. (n.d.). راه اندازي كارگاه خاتم سازي و خاتم كاري (فرايند توليد و مراحل آن). Retrieved from زندگی: http://moafaghiat89.blogfa.com/post-139.aspx

Ebnabbasi, E., & Moqtadayi, A. (2014). Handicrafts and Their Evolution in Iran. Tehran, Iran: Jamale Honar.

How to Create Marquetry. (n.d.). Retrieved from Wheat Hills: http://www.wheathills.com/pages/how-to-create-marquetry.aspx

Intarsia. (n.d.). Retrieved from Wikipedia: https://en.wikipedia.org/wiki/Intarsia

Lessons & Techniques. (n.d.). Retrieved from Marquetry Society: http://www.marquetry.org/hows_it_done.htm

Marquetry. (n.d.). Retrieved from Wikipedia: https://en.wikipedia.org/wiki/Marquetry

Marquetry Lesson. (n.d.). Retrieved from Collectable Woods: http://collectablewoods.com/marquetry_lesson.htm

Schürch, P. (n.d.). Review – Marquetry, the Italian Way. Retrieved from Fine Woodworking: http://www.finewoodworking.com/how-to/article/marquetry-the-italian-way.aspx

تاریخچه هنر خاتم کاری. (n.d.). Retrieved from صنایع دستی: http://blog.sanayedasty.com/تاریخچه-هنر-خاتم-کاری

خاتم. (n.d.). Retrieved from هزار دستان: http://www.hd-handicraft.com/Details/1495/خاتم

خاتم کاری. (n.d.). Retrieved from زندگی: http://moafaghiat89.blogfa.com/post-139.aspx

خاتم‌کاری. (n.d.). Retrieved from Wikipedia: https://fa.wikipedia.org/wiki/خاتم‌کاری

ساخت خاتم به روایت تصویر. (n.d.). Retrieved from صنایع دستی: http://blog.sanayedasty.com/ساخت-خاتم-به-روایت-تصویر/